In Direct Oil Cooling – Part One, we discussed indirect and direct cooling methods and we examined oil’s new role as a coolant, rather than a mere lubricant, with new technologies such as under-piston oil squirting shifting more – up to 50% more – of the turbo diesel’s total cooling burden to the oil. We observed worst-case oil temperatures exceeding 360ºF, causing oil pressure to plummet and rendering oil, as a lubricant, virtually useless. In Part Two, we’ll look at the science behind indirect and direct oil cooling and discover why direct cooling, properly engineered, offers the only solution that can control:
Oil temperature, Viscosity, and Flow rate
to design specification limits under those same high load/high RPM conditions; and, substantially expand the overall capacity of the cooling system. In doing so, we will discover a host of benefits that can be realized only by directly cooling your oil. Fact: As we saw in Part One of Direct Oil Cooling, GM has chosen to design and implement an indirect oil-cooling system for the Duramax engine. One result – other than living with scorching oil temperatures – of this OEM system that is not able to keep oil temperature under control during times of high combined work loads and high RPM is a host of after market solutions that promise to atone for the cooling system’s shortcoming. Unfortunately, many of them simply attempt to beef up the existing system with a bigger radiator or another fan instead of providing a solution based on a sound engineering approach that does not create undue burden on the overall system. That is, they continue to try, piggyback style, to cool the oil indirectly. While these would-be solutions may succeed in reducing oil temperature, for example, from 360ºF to (only) 330ºF, they do so at a great burden to the Duramax electrical system as well as taking a toll on precious fuel economy. |